1 / 4Over the Side Immersion Heater
Over the Side Immersion Heaters represent innovative portable heating technology specifically engineered for flexible tank and vessel heating applications where permanent installation is impractical or undesirable. These advanced heating systems are designed for quick top-mounting installation in drums, open tanks, and process vessels, enabling efficient heating of oils, degreasers, acids, plating baths, and various process fluids without the need for vessel drainage, modification, or welding. The portable design provides unparalleled flexibility for multi-tank operations and temporary heating requirements in diverse industrial environments.
Shapes: L, O, vertical loops (customizable)
Quick install & removal—no draining
Explosion-proof options for hazardous areas
- Install or remove without tank drainage or system shutdown
- Portable design enabling efficient multi-tank utilization
- Robust, corrosion-resistant construction for demanding environments
- Custom shapes and lengths accommodating any vessel configuration
- See all 14 features
Product Description
Key Features
- Install or remove without tank drainage or system shutdown
- Portable design enabling efficient multi-tank utilization
- Robust, corrosion-resistant construction for demanding environments
- Custom shapes and lengths accommodating any vessel configuration
- Optional explosion-proof and hazardous area certified variants
- Direct immersion heating providing maximum thermal efficiency
- Flexible mounting systems accommodating diverse tank geometries
- Easy maintenance and inspection without operational disruption
- Superior energy efficiency compared to external heating methods
- Rapid deployment capabilities for emergency or temporary heating
- Advanced safety features and over-temperature protection systems
- Chemical compatibility through specialized sheath material selection
- Cost-effective heating solution for temporary and portable applications
- Integrated temperature control and monitoring capabilities
Construction
- 01
Advanced Hairpin Coil Element
Premium NiCr or FeCrAl tubular coils with MgO insulation providing efficient heat transfer, uniform temperature distribution, and extended operational life in demanding fluid heating applications.
- 02
Weather-Resistant Terminal Enclosure
IP65/ATEX rated electrical housing with ceramic terminal blocks and cable glands ensuring secure wiring, environmental protection, and safe operation in demanding industrial environments.
- 03
Adjustable Mounting Bracket
Precision-engineered adjustable clamp or flange system for secure mounting over tank rims, manufactured from stainless steel or plated steel for corrosion resistance and mechanical strength.
- 04
Integrated Control System
Built-in adjustable thermostat or remote control panel interface providing precise temperature regulation, safety protection, and automated operation capabilities for optimal process control.
- 05
Protective Safety Guard
Optional stainless-steel protective guards preventing accidental contact with heating elements while maintaining optimal heat transfer and enabling safe operation in industrial environments.
- 06
Flexible Positioning System
Advanced mounting and positioning hardware enabling optimal element placement, secure installation, and easy removal while accommodating various tank geometries and fluid levels.
Specifications
- Heating Element Material
- NiCr, FeCrAl alloys with MgO insulation
- Sheath Material Options
- SS304/310/316/321, Incoloy, Inconel, Titanium
- Operating Temperature Range
- Ambient to 400°C (752°F)
- Power Rating Range
- 1 kW to 100 kW+ (custom ratings available)
- Voltage Options
- 110V, 230V, 415V AC (custom voltages available)
- Configuration Shapes
- L-shape, O-shape, U-shape, Z-shape, Vertical loops
- Mounting Thread Options
- 1″–4″ NPT, BSP, adjustable clamp systems
- Immersion Length Range
- 50 mm to 3000 mm (custom lengths available)
- Maximum Watt Density
- Up to 15 W/cm² (application dependent)
- Environmental Rating
- IP65 standard, ATEX/IECEx optional
- Control Integration Options
- Built-in thermostat, remote control panels, PLC interface
- Chemical Compatibility
- Wide range based on sheath material selection
- Service Life Expectancy
- 8,000 to 15,000+ hours typical operation
- Custom Configuration Options
- Unlimited shapes, sizes, and mounting arrangements
Applications
- Oil heating in drums and storage reservoirs
- Degreaser and chemical bath heating systems
- Electroplating and surface treatment tanks
- Portable steam and hot-water generation
- Viscosity control in fluid handling systems
- Chemical processing and reaction vessels
- Pharmaceutical manufacturing process tanks
- Food processing and beverage production
- Water treatment and conditioning systems
- Cleaning and degreasing operations
- Wax melting and material processing
- Temporary heating for maintenance operations
- Multi-tank heating systems with portability requirements
- Laboratory and pilot plant heating applications
Frequently Asked Questions
Available In
We manufacture the Over the Side Immersion Heater in India and export it to 20 countries. Choose yours for local supply details.
Request a Quote for Over the Side Immersion Heater
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