1 / 5Tubular Heater
Tubular Heaters represent the pinnacle of versatile industrial heating technology, renowned for exceptional ruggedness, dependability, and comprehensive adaptability across diverse industrial heating applications. These sophisticated heating elements feature advanced construction utilizing precision-wound NiCr resistance coils accurately centered within robust metal sheaths and surrounded by high-purity magnesium oxide insulation to deliver superior heat transfer efficiency and electrical isolation.
Ultra-high temperature capability up to 980°C
Unlimited custom bendable shapes and configurations
Superior high watt density up to 65 W/in²
- Unlimited versatile shapes and mounting configurations
- Superior efficient three-mode heat transfer (conduction, convection, radiation)
- Rapid heat-up characteristics with uniform temperature distribution
- Exceptional corrosion and oxidation resistance in harsh environments
- See all 14 features
Product Description
Key Features
- Unlimited versatile shapes and mounting configurations
- Superior efficient three-mode heat transfer (conduction, convection, radiation)
- Rapid heat-up characteristics with uniform temperature distribution
- Exceptional corrosion and oxidation resistance in harsh environments
- Extended service life with minimal maintenance requirements
- Available in lengths up to 6.5 meters with custom configurations
- Comprehensive range of watt densities and voltage options
- Advanced sheath materials for specialized applications
- Professional mounting systems and hardware options
- Integration compatibility with modern control systems
- Custom engineering and rapid prototyping capabilities
- International certifications and global availability
- Expert technical support and application assistance
- Competitive pricing with superior performance value
Construction
- 01
Precision Resistance Coil System
High-performance NiCr alloy wire coil precisely centered within the sheath for consistent heating performance, optimal heat distribution, and extended operational life.
- 02
Advanced Magnesium Oxide Insulation
Ultra-high purity compacted MgO powder surrounding the resistance coil providing exceptional heat transfer characteristics and superior dielectric strength.
- 03
High-Performance Protective Sheath
Robust metal housing options including Copper, Steel, SS304/316, Incoloy, and Titanium selected for optimal protection, heat conduction, and environmental compatibility.
- 04
Professional Terminal Head Assembly
Enclosed weatherproof terminal head with precision ceramic terminal block ensuring secure electrical connections and comprehensive ingress protection.
- 05
Custom Mounting and Support Systems
Precision-engineered mounting brackets, clamps, and support systems designed for easy installation in any orientation with optimal heat transfer characteristics.
Specifications
- Sheath Materials
- SS304/316/316L/321, Incoloy 800/825, Inconel, Copper, Titanium
- Maximum Watt Density
- Up to 65 W/in² (10 W/cm²) application optimized
- Maximum Sheath Length
- Up to 6.5 meters (custom lengths available)
- Standard Diameter Options
- 6mm, 8mm, 11mm, 12.5mm, 13.7mm, 14.5mm, 16mm, 18mm
- Operating Temperature
- Up to 980°C (1796°F) continuous operation
- Voltage Range
- 110V to 480V AC (single and three-phase)
- Power Range
- 100W to 50+ kW (configuration dependent)
- Insulation Type
- High-purity compacted MgO (Magnesium Oxide)
- Element Configuration
- Single-ended and double-ended termination options
- Custom Mounting
- Brackets, clamps, threaded, flanged assemblies
- Termination Options
- Lead wire, terminal block, threaded stud, custom
- End Seal Options
- Teflon, Silicone Rubber, Epoxy, Ceramic Cement
- Bend Radius Capability
- Minimum 3x diameter (custom bending available)
- Quality Standards
- International specifications with comprehensive testing
Applications
- Industrial air heating in ovens, dryers, and furnaces
- Liquid immersion heating for tanks and process baths
- Plastic and rubber mold heating for injection molding
- Food processing and commercial cooking equipment
- Packaging and heat sealing machinery
- Hot runner systems and manifold heating
- HVAC dehumidifiers and air handling coils
- Medical sterilizers and autoclave systems
- Chemical processing and reaction vessel heating
- Pharmaceutical manufacturing and validation equipment
- Laboratory and research instrumentation heating
- Textile processing and industrial drying systems
- Automotive component testing and conditioning
- Marine and offshore platform heating systems
Frequently Asked Questions
Available In
We manufacture the Tubular Heater in India and export it to 20 countries. Choose yours for local supply details.
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